For structures where the local 3-dimensional stress are important or otherwise in the scope of the finite element analyses, individual layers are typically being modeled as discrete solid regions. Examples include edge effects, detailed loading conditions at joints and connections and assessment and simulation of interlaminar stresses and failure.
These models will typically have at least on solid element through the thickness of each layer. The connection between the layers can range from simple nodal connections (sharing of nodes) to cohesive techniques including cohesive surfaces and cohesive elements between the layers.
Models with discrete solid layers will obviously involve a huge number of elements for even very small areas of a laminated structure, and this type of abstraction is generally limited to localized effects.
Figure-1: Discrete layers of solid elements.
A Composite Layup in Abaqus CAE is just an alias for a section property derived from a layered structure (i.e. a laminate). A Solid composite layup is applicable for solid Hex elements such as C3D8R and C3D20R. This modeling technique is useful when through-the-thickness stresses are important while discretization for interlaminar effects such as delamination are not within the scope of the problem.
Figure-2: Solid composite layup.
Figure-3: Stack direction and results for individual layers.
Shell elements are used to model structures in which the thickness is significantly smaller than the other dimensions. Conventional shell elements use this condition to discretize a body by defining the geometry at a reference surface. In this case the thickness is defined through the section property definition, and for a layered structure, the section in a composite layup for conventional shell elements.
Since shell modeling assume approximate plane stress conditions, this method may not be able to capture localized effects where a 3-dimensional stress state is present. Nevertheless, this type of modelling abstraction is very efficient and remain as the dominating approach for design and engineering of thin shell composite structures.
Figure-4: Conventional shell composite section.